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Common Court Repair Techniques
Figure 2


Method Description Advantages Disadvantages
Patching, Filling and Acrylic Resurfacing Clean court, remove flora, sterilize and fill cracks, patch low spots and defects, prime court, apply 3 to 10 layers of color, texture, and/or cushion materials, apply new tennis line. Quick, inexpensive solution for minor cosmetic problems. Easy way to correct birdbaths and add cushion. Cracks will reappear in 1-3 years, cannot be used in cases of pavement problems, does not correct improper slope of court, new color can only be 3 or 4 times before other problems begin to occur.
Fabric Overlay and Resurfacing Clean court, remove flora, sterilize and fill cracks, level low spots, adhere fabric to court surface or overlay membrane and 3/8" cold asphalt, apply 3-5 layers of color and texture, paint tennis lines. Fabric overlay is a quick and expensive cosmetic solution, while a membrane overlay provides a more durable and cost-effective solution for cracks up to 1/4" in width. Neither method corrects pavement slope or grade, structural cracks can show through quickly fabric overlay extremely difficult to remove, fabric overlay life expectancy of 2-5 years membrane overlay life expectancy of 8-10 years.
Infrared Crack Repair and Resurfacing Clean court, remove flora, sterilize and clean cracks, heat asphalt at cracks and rebind pavement, overlay repairs with fabric, apply 3-5 layers of color and texture materials, apply new tennis lines. Somewhat more reliable crack repair method, with good cosmetic results, relatively quick to execute. Still a new application of this technology, in use on courts only for a few years, works best on larger cracks, difficult on smaller cracks, hairline cracks will reappear. 1-5 year life expectancy, depending upon condition of asphalt.
Roll-Out or Prefabricated Court Surfaces Clean court, remove flora, sterilize and fill cracks, patch low spots and defects, overlay prefabricated surface and seam together on top of court, apply 3-5 layers of color and texture, apply new lines. Covers over most cosmetic and minor structural court problems, very quick to install, provides excellent cushioning characteristics. More costly than other methods, unrepaired cracks will show through after a short period of time, can develop hollow spots and bad bounce areas, often very difficult to remove, 10-12 year life expectancy, seems sometimes problematic.
Geotextile and Asphalt Pavement Overlay Clean court, remove flora, sterilize and fill cracks, patch low spots and defects, overlay fabric over cracks, apply tack coat, apply 1/2" - 2" asphalt overlay, apply new acrylic playing surface. Good resistance to structural cracking up to 1/4", provides opportunity to correct court slope and grade. Requires large machinery access, cannot fix serious structural problems, requires fence and net post improvement, can develop hollow spots, where not properly adhered, life expectancy 5-8 years depending on existing pavement.
Stone Screenings and Asphalt Overlay Clean court, remove flora, sterilize and fi11 cracks, perforate existing pavement for drainage, overlay 2" - 4" stone screenings, overlay 3" asphalt pavement, apply new acrylic surface. Excellent resistance to cracking up to 1/2" provides opportunity to correct court slope and grade. Requires large machinery access, cannot fix serious structural problems, requires fence and net post improvement, if new pavement cracks can lead to serious problems, does not correct subsurface problems, life expectancy 8-10 years.
Court Pavement Milling and Asphalt Overlay Mill existing asphalt pavement top dress with 1" - 2" crushed stone, install 3" min. asphalt pavement, apply new acrylic surface. Provides a completely new pavement, provides opportunity to correct court slope and grade, eliminates all shrinkage and non upheaval or depression cracks, life expectancy 18-20 years. Requires large machinery access, cannot fix serious structural problems, requires fence and net post improvements, does not correct subsurface problems.
Post-Tension Concrete Slab Overlay Remove fence and net posts, overlay 2" mm. sand or stone screenings, install 4" concrete slab, install 1/2" emulsified asphalt or 1 1/2" hot asphalt pavement, apply new acrylic surface, install fence. Provides completely new court, requires no existing pavement demolition, extremely low maintenance costs in future, extremely strong crack resistant pavement, solves all structural problems, 30+ year life expectancy. Requires large machinery access, requires new fence and net posts, system is costly.

Note: This is only a representative list of possible court repair options and should by no means be considered a complete listing. The per court prices are for comparative purposes only. Actual repair prices may vary greatly depending upon your geographic location, specific site conditions, contractor experience, local bidding practices, and other mitigating circumstances. Consult a qualified and experienced landscape architect or engineer to assist you in preparing an estimate of probable construction costs.


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